Crown Gears

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Specifications

  • Product Category: Precision Transmission Components
  • Module Range: M0.2 to M1.5 (Micro to standard module tooling)
  • Drive Types: 90° Orthogonal / Right-Angle Drive (Meshes with standard cylindrical spur/pinion gears)
  • Standard Materials: Wear-resistant POM (Polyoxymethylene / Acetal), Engineering Nylon (PA66 / PA46 / Glass-filled PA)
  • Structural Types: Single crown gear, compound crown-spur step gears
  • Primary Functions: 90° right-angle directional power transmission, compact angular packaging, high axial alignment tolerance
  • Applications: Toy Vehicle Steering & Drivetrains, RC 4WD Shaft Drives, Smart Blinds & Linear Actuators, Precision Automation Direction Changers, Micro Right-Angle Gearboxes

Manufacturing Processes & Capabilities

  • Precision Face-Tooth Tooling & Demolding: Accommodates M0.2 to M1.5 modules with micro-tolerance tooling tailored for complex face-tooth geometries, ensuring burr-free molding and consistent tooth flank thickness.
  • Flatness & Axial Runout Control: Balanced gating and mold flow optimization eliminate cooling warpage across the face disc, maintaining strict axial face runout and bore concentricity for smooth orthogonal meshing.

Features & Advantages

  • 90° Crossed-Axis Drive & High Axial Tolerance: Drives standard cylindrical spur pinions at a 90° right angle; offers significantly higher tolerance to pinion axial misalignment compared to bevel gears, simplifying gearbox assembly.
  • Compact Packaging & Assembly Efficiency: The flat face-tooth profile reduces overall right-angle envelope dimensions while lowering assembly alignment complexity and production costs.
  • Quiet Operation, Low Friction & Self-Lubricating: High-grade POM and Nylon resins deliver low friction, vibration absorption, and self-lubricating performance, ensuring quiet and durable angular transmission under continuous duty cycles.
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