OEM / ODM
Design & Engineering Evaluation
We develop product designs based on client requirements, supported by feasibility assessments and mold flow simulations to ensure structural integrity and manufacturability.
Design and Mold Flow Analysis Software
- SPUR Gear Motion Analysis Software: Applicable to dynamic simulation and load evaluation of parallel axis cylindrical gears.
- Autodesk Moldflow: Mold flow analysis tools can predict filling, cooling and warpage behaviors and optimize product and mold design.
Gear Machining
Produce high-precision gear electrodes and perform EDM (Electrical Discharge Machining) on the mold core.
We support various gear types including spur gears, helical gears, and worm gears.
Mold Processing Equipment
- MAKINO EDGE 2S High-Precision CNC Electrical Discharge Machine: × 2
- Precision Lathe: × 3
- Milling Machine: × 3
- Precision Gear Hobbing Machine: Used for plastic and metal gear processing.
Mold Development
We design and fabricate molds using precision equipment to produce cores, cavities, and sliders.
Trial molding is performed to validate dimensional accuracy and product quality.
Injection Molding Machine
- FANUC All-electric Injection Molding Machine: 100T × 3 & 50T × 3
- ARBURG Injection Molding Machine: 370C × 1 & 320C × 1 & 270C × 1
- Year Chance Injection Molding Machine: 110T × 1 & 60T × 2 & 50T × 2
Sample Measurement & Approval
First Article Samples are provided for client review.
Critical dimensions and functionality are verified with precision instruments, and feedback is used to refine molds or processes.
Quality Control & Measuring Equipment
- Tokyo CNC Gear Accuracy Tester TTi-120E
- Mahr DF1-896 Gear Rolling Test Instrument
- Tokyo TF-40NC Gear Meshing Testing Machine
- KEYENCE OSD-30P 2.5D Projector Image Measuring Instrument
- 2.5D Projector Image Measuring Instrument
- Gear Torque Tester
- Concentricity Tester: × 2
Mass Production & Quality Control
Batch production follows standardized procedures and strict quality checks, including incoming inspection (IQC), in-process monitoring (IPQC), and final shipment QA/OQC.
Assembly Ability & Functional Testing Equipment
- Assembly Line: × 2
- Digital Decibel Meter
- Gearbox Output Speed Detection Instrument
- Water Pressure Meter / Water Flow Meter: For PUMP Testing
- Air Tightness Tester
- Noise Test Room