Stamped Plate & Shaft Insert-Molded Gear

Manufacturing Processes & Capabilities

• Multi-Component Composite Insert Molding: Precision stamped steel plates and metal shafts are securely fixed inside the mold via high-accuracy locating pins and tooling fixtures, followed by integrated injection molding with engineering plastics.

• Anti-Deflection Mold Flow & Sealing Control: Optimized gating design and injection pressure management prevent stamped plate distortion and parting-line flash, ensuring strict flatness, perpendicularity, and interface seal integrity.

Features & Advantages

• Substantially Reinforced Structural Strength: Combining the transmission torque of the metal shaft with the rigidity of the stamped plate delivers superior shear resistance, load capacity, and axial pull-out force.

• Structural Integration & Assembly Simplification: One-piece insert molding replaces separate assembly steps for gears, shafts, and bracket plates, eliminating tolerance stack-up while reducing labor costs and assembly time.